What You Should Learn About Web Guiding System

web guiding system

Web guide control refers to the technical operation for the coil materials and must always keep the edge of the coils neat and consistent during the spraying, printing, punching, laminating, slitting, or other coil winding processes. Once the edges of the coils are not aligned, it will cause errors in subsequent steps, resulting in material waste. Therefore, when processing coils, it is necessary to do the correct deviations in time for the offset coils. The whole process is called web guiding. The equipment, which is used for the whole process, constitutes a set of web guide system. A typical system includes a controller, a sensor, a guide mechanism and a driver.
The importance of the web guiding system
The flexo printing machine often adopts an automatic web guide system to ensure the stable horizontal position of the printing material before entering the printing unit. It can detect the deviation of a certain horizontal edge position of the printing material and correct it in time, with an accuracy of ±0.5 mm. Generally, for opaque materials, such as paper and aluminum foil, photoelectric sensors are often used, for transparent materials, such as films, ultrasonic sensors are used. Once the printing material enters the printing area and die-cutting rewinding area, the stability of its horizontal edge position is guaranteed by the installation accuracy of the own processing machine and the parallelism between the rollers
The working principle of the web guiding system
The web guide control system is a closed-loop controller. First, the sensor detects the edge or line of the coil, and the system automatically reads the deviation of the actual position and setting the position of the coil and converts the offset into an electrical signal. They send the signal to the controller. After that the signal is calibrated by the controller, it is outputted to the linear driver. The linear driver drives the deviation correction according to the magnitude of the signal. Then the guide mechanism adjusts the coil to the set position. The drive signal of the current drive is only proportional to the deviation of the coil, which makes it possible to provide precise control for various coils.
Applications of the web guiding system
The web guide system covers a wide range of applications and is essential in various industries such as packaging, printing, labels, building materials, paper pulp, non-woven fabrics, and corrugated paper processing.

web guiding system applications

For more professional knowledge, please visit the article page of web edge guiding system.

Tips To Select Best Marine Searchlight

A marine searchlight is one of the handiest marine accessories to have aboard. It can help you find a navigation aid or landmark in the dark. A searchlight can also help you find things dropped in the water — if the thing floats, or the water is shallow and clear. It can also be a safety aid, used to signal for help or warn other boats of a hazard in the water. Here’s what to look for in a marine searchlight, whether for your existing boat or as an ­option aboard a boat you are buying.

marine searchlight

Installing a searchlight in a Boat

The particulars of the installation have a large impact on a permanently installed searchlight. For instance, a light mounted on a hardtop is convenient to install and may even allow the use of a light that can be aimed manually. However, a light beam shooting over the white bow of a boat often creates a bloom of hazy light that impedes the skipper’s ability to see. If you are set on a top-mounted light, temporarily wire the light and have a helper hold it on your top while the boat is stationary at night so you can check whether this will be a problem for you. Mounting the light forward is preferable. Just be careful about searchlight rail mounts.

Many boat rails vibrate while the boat is underway. This vibration might not seem excessive for a rail, and mostly, it isn’t. But we have observed numerous boats aboard which a small vibration in the rail resulted in a huge vibration to the light’s beam, making it difficult to aim and keep on a target. For this reason, we suggest you favor a light mounted directly to the deck.

Hand-Held searchlights for Boats

Some hand-held searchlights are wired. These connect to a cigarette-lighter receptacle. If you choose this type, consider buying a quality receptacle that locks the male plug from the light. You’ll have to cut off the plug that came with the light and splice in the new locking plug, a simple DIY task. A locking plug and receptacle prevents the light’s cord from pulling out inadvertently in use — a thing that can happen at the worst moment. Also, consider installing auxiliary receptacles at other places from which you might use the light. These include at the bow, on the flying bridge, and in the engine compartment.

Other hand-held searchlights are battery-operated. These provide the freedom to move around the boat without the restrictions of a cord. Of course, unlike wired lights, which have power as long as your boat’s batteries are charged or the engine is running, a hand-held light’s batteries tend to go dead at exactly the same time a wired light’s cord tends to get pulled out of its nonlocking receptacle. Charging vigilance is required for the boater who owns a battery-operated searchlight.

marine spotlight

With either type, make sure you select a hand-held searchlight that is heavily armored with rubber or plastic because, as sure as the tide, you will drop it. I also like lights with a brow or rim that extends beyond the lens. This not only adds shock protection but also cuts down glare and helps preserve night vision. Pick the best searchlight for your boat. A marine boat searchlight is vital for boating at night.

For more information about other various types of boat lighting at night, please visit the page of marine lighting.

High Effective Tool Storage From Sanji-first

Sanji-first strives to manufacture innovative various kinds of tool storage with high-grade materials and supports this commitment with professional representation and consistent, superior service to meet the different requirements of the customers.

Plastic Parts Box

The plastic boxes are used for the storage of small parts. It can be used together with a tool cabinet and workbench etc. There are three colors of yellow, blue and red. The boxes also are suitable for heavy-duty. One-piece industrial strength boxes are rust, water and corrosion-proof. Full-width hanger lip supports heavy loads when suspended from hanging rails or louvered panels. The reinforced side-rib design adds strength and prevents spreading when stacked. The products improve material handling efficiency in virtually any industry. Sanji-first provides high-quality plastic parts boxes with modest prices, which can help optimize storage space and improve parts protection.

plastic parts boxes

Tool Storage Box

The tool storage box also can be sold separately. It has two types including CNC toolbox BT type including BT30, BT40, BT50, BT60 and CNC toolbox HSK type including HSK50, HSK63, HSK100. It is made of advanced punching pp material with the high life. It can be easily fitted into the bracket by screws. It is suitable for tools for cylindrical shanks. The color is red. It can accommodate different tool holders. It can help saves space and spend the least time to find with easy to see at a glance. It has double reinforcement around with super bearing. It has a porous position with large storage and less land occupation.

tool storage box

Tool Storage Sheath

Thetool storage sheath is used for BT30, BT40 and BT45. It is applicable to all kinds of tool cart. It is suitable for machining center of the factory workshop, warehouse handling, storage, a knife to protect all kinds of knives, a knife with easy handling and safety.It is made of ABS material with the feature of anti-slip. It has centralized management with access to convenient, improving efficiency. Different cutting tool set can be placed in collocation. The tool storage sheath manufactured by Sanji provides the perfect solution for tool storage, offering professional storage in inserts specially optimized for your machining and cutting tools. Tools are stored in a space-saving and organized way and are always within reach and ready for use. The advanced production equipment is creating durable products for long service life.

tool storage sheath

Tool Storage Holder

The tool storage holder for CNC tool to fulfil the daily practice. The storage accessibility of tools affects the cost-effectiveness of modern machine tools. It has two series. CNC tool holder BT series is for the storage of BT30, BT40, BT50 and BT60.The HSK series ones for the storage of HSK50, HSK63 and HSK100. The tool holder bracket accommodates every size of CNC tool holder. The cutting tools inserted into tool holders & these tool holder brackets, which are fitted into Different CNC trolleys, CNC racks and CNC tool cabinet. It is designed with a steel sheet and has 2 handles to easy carrying. Sanji-first provides a wide range of choices for the organization and storage of tool and can offer customer best quality tool storage holders with high standard materials, protection and security promised.

Tool Storage Holder

Web Guiding System Used For High-Efficiency Mask Machine

The mask machine is used to produce various masks with certain filtering performance through a series of processes including hot pressing, folding and forming, ultrasonic welding, waste removal, ear belt and nose strip welding of multi-layer non-woven fabric. In the production of masks, multiple layers of materials must be neatly bonded together, otherwise waster or even jams will occur. The web guiding system can achieve multi-layer material alignment, no waste in the refueling process, and the jam never occur. The web guide is a selectable position controller for tracking the edge of the material or printing lines for high-accuracy swing.

web guiding for mask machine

How does the web guide machine work

The web guide machine is a position deviation control of the thin material during the conveying process by the motor at a constant speed. If winding speed of the material needs to be changed, the correction speed cannot be changed, which will easily lead to the phenomenon that the curling cannot be corrected. And the microcomputer photoelectric deviation correction web guiding system can meet customers’ needs.

The web guide can be used in flat mask machines. The system includes a computer-controlled photoelectric correction controller, color discrimination tracking photoelectric, ball screw, and synchronous motor. The MCU control used by the computer-controlled photoelectric correction system has a frequency conversion output, which can adjust the motor speed according to the needs. The structure is simple, easy to operate, convenient and practical in production.

1.Track the edge of the substrate, correct the the unevenness of the substrate when winding.

2. Track the edge of the substrate to keep the coating material equidistant from the edge.

3.According to roll speeds of different materials , the correction speed can be adjusted to keep balance with it.

web guiding system

Characteristics of web guiding system

1. Driven by brushless servo motor, maintenance-free

2. Precision ball screw

3. The length and span of the guide roller can be customized

4. The material which most difficult to detect , can also be easily controlled.

7. The tracking speed can be adjusted arbitrarily without changing the size of the belt shaft.

8. Feedback function of the semi-fast voltage and electric current , can automatically restore and protect the internal circuit system, with good stability and quick action response.

High-performance Arise web guiding system for mask machine

Arise is an audited, leading web guiding system manufacturer in China with a professional R & D team. Using the high precision web guiding equipment supplied by Arise, can ensure continuous and accurate edge position control of multi-layer non-woven fabric in various production processes and make mask machine runs normally at full speed.

web guide certifications

For more professional knowledge about the web guiding system, please visit the page of web guiding articles.

Why Should Choose Web Guide System

Coil materials refer to long-sized continuous materials such as paper, film, sheet, non-woven fabric, metal foil, silk, thread, etc. In the process of uncoiling, technological processing, winding, etc, deviation of the coil materials may occur, due to the deviation of the coil itself or the processing machine. The web guiding control system provides a solution to reduce the occurrence of such situations. The system always tracks the position of the coil material during the production and makes corrections in real-time. It can ensure and improve the quality and efficiency of production.

edge position controller

Working principle of web guiding

The web guiding is to guide the sensor to emit infrared or ultrasonic to monitor the operation of the coil material and send a signal to the controller. After that the controller finds that the web has a positional deviation, according to the preset command by the controller, the controller controls the drive system to swing to correct the web position.

The web guide system uses brushless DC servo motor drive, precision ball screw driv with, compact structure, good mechanical rigidity, low inertia, suitable for high-speed and high-precision web guiding.

The system is composed of a controller, a sensor, an electric driver, and a correction guide mechanism. The sensor detects the edge position of the coil material and reads the deviation between the actual position and the set position, converting the deviation into a voltage signal proportional to it. Then sends this signal to the controller. After the signal is amplified and calibrated by the controller, the signal is output to the electric driver, and the electric driver drives the guide mechanism to perform correction actions according to the magnitude of the input signal to guide the coil material to the preset position.

Working principle of web edge guiding system

Technical parameters of the web guiding system

1. Support three working methods of line tracking, edge tracking, centering tracking, etc

2. Support photoelectric sensor, ultrasonic sensor, CCD sensor

3. Automatic detection of sensor parameters, no need to calibrate the sensor in most environments

4. Automatic stroke measurement without mechanical limit switch

5. Ultra-high speed response speed with 500 microseconds (0.5 milliseconds)

6. The DC servo motor drives the ball screw

7. Store 10 groups of different material parameters, convenient and fast to switch materials

8. Simplified Chinese/Traditional Chinese/English three-language menu operation

9. Humanized operation, quick and easy

10. Support PLC/human-machine interface networking control

Main applications of the web guide system

The web guide system has been widely used in the applications of various industries and it is essential in industries such as packaging, printing, labels, building materials, paper pulp, metal processing, non-woven fabrics, corrugated paper processing, etc.

Tire rubber industry: molding machine, carcass cord, laminating drum common template correction, inner liner pre-correction, film blowing machine, industrial belt laminating machine.

web guiding system applications

Packaging, printing and paper industries: satellite web printing machine, bump plate printing press machine, inspection machine , slitting rewinder, coating machine, etc.

Battery industry: lithium battery coating machine, lithium battery slitting machine, lithium battery rolling die machine, battery stacking machine.

Web guide system expert – Arise

Arise is a professional web guide system manufacturer in China and Arise web guiding can ensure continuous, precise control of various coil materials in various production processes. With the high-performance automatic Arise web guide control system, it can ensure that the material will not deviate from the correct position and reduce the waste, downtime to a minimum.

Energy Efficient LED Marine Lighting From YSmarines

LED marine lighting

YSmarines is one of the leading suppliers of lights to the marine and offshore markets and has years of experience providing marine lights including floodlight for safe areas, searchlights, navigation lights, to recreational boat owners and boating professionals, from interior and exterior incandescent and LED marine lighting is to replace bulbs. Where traditional aquaculture lighting relies on filament lamps to provide illumination, LED technology provides a solid state solution offering superior energy efficiency, running life and reliability without compromising performance.

Originating from a commercial LED luminaire manufacturing background, YSmarines has worked closely with local salmon farms to develop energy-efficient alternatives to the aging filament-based lighting products. The submersible LED fish penlight is set to revolutionize livestock pen illumination by reducing operational and maintenance costs, whilst increasing reliability and productivity.

The clients of the YSmarines, have experienced a significant reduction in operation costs since deploying the submersible LED fish pen lights. Particularly those utilising remote fuel powered generator sets, where transportation of fuel is costly and often dangerous. Similarly, maintenance costs are reduced by removing the need to replace fragile glass lamps.

Information on LED marine lighting products can be found at ysmarines.com.

What is the EPC Photoelectric Web Guiding System

web guiding system

EPC, which is the abbreviation of edge position control. The automatic EPC photoelectric web guiding system is composed of correction control board, correction controller, controller, actuator, etc. The edge or line part is tested by the photoelectric switch to pick up the deviation data signal and then wirelessly transmit the data to the photoelectric control board for logical operation, and send the manipulation data signal to the mechanical electric actuator. The electric actuator also known as electric drivers, drives the adjustment of the deviation during the operation of the coil material to ensure the uniform linear motion. The EPC controller can be used for the waterproof coiled material guiding system. It provides edge alignment to avoid the deviation of the waterproof coiled material in the whole process of production and processing and ensure the accurate and stable performance of the waterproof coiled material in the entire production process with the neatly division of the rewinding machine .

The control board can select the method of tracking the edge or line according to the different raw materials and chose the electric eye test to consider the requirements of various raw materials.

Advanced EPC Photoelectric Machine From Arise

Arise is one of the leading web guiding manufacturers in China, which focuses on the research, development and production of position sensors, web guiding and tension systems with photoelectric, CCD, color sensitivity and ultrasonic technology, can provide advanced EPC automatic photoelectric machine. The EPC photoelectric machine is an active control system for manipulating and correcting the direction deviation of the coil raw material during the whole process of high-speed transmission. It has the functions of active testing, active tracking, and active correction. It can be used for paper, non-woven fabric, plastic film, self-adhesive label tape, aluminum platinum, hot-rolled strip steel, etc. The edge or marking line should be tracked and guided by the control border to ensure the neatness division of the rewinding machine. The photoelectric correction manipulator adopts a universal photoelectric controller for edge alignment and line alignment, supplemented by imported drive machinery and a high-precision controller to control and keep the edges or the lines in a specific direction. The operation of the EPC machine is simple and the equipment has the features of high-precision, reliable, and wide application fields.

Various Types Of Marine Lighting From YSmarines

YSmarines is a marine lighting manufacturer of LED boat lights and marine lighting fixtures. We created this short guide to explain the most common types of marine lights, what you need to know before purchasing, and examples of boat lights in each category. With this guide you will be armed with the product knowledge to make a stocking decision that makes the most sense for your customer base.

Underwater Boat Lights

Underwater marine LED lights have been rising quickly in popularity. The lights are especially popular among owners who travel and fish at night and need more visibility in the water than what’s provided with standard lighting. They are also a way to add elegance to your vessel.

Underwater boat lights can be surface mounted or mounted inside the hull of the boat. Marine Sport underwater boat lights are designed for marine use, forged from one-piece marine grade steel in order to withstand harsh environmental conditions.

Flood and Spreader Boat Lights

Most commonly mounted on a console and near navigation, flood and deck lights are used to illuminate dark areas in front of the boat. They are easy to install and maintain. Spreader lights are mounted to the spreaders on the mast of a sailboat and serve a similar purpose.

marine flood light

Marine Search Lights

Our dual mountable powered marine searchlight can swivel 360 degrees left and right, and 120 degrees up and down through the control of the RF remote. The high-power LED’s give you a maximum search area and distance. This is a great product type for any boat that navigates the dark waters at night.

marine searchlight

LED Boat Navigation Lights

Collisions are a real danger of using your boat at night. LED marine navigation lights help prevent night collisions when visibility is limited. YSmarines offers a high-quality LED replacement bulb for your existing navigation and anchor lights which increase safety via greater visibility.

LED marine navigation lights

Convenient Sorting Rack From Sanji

sorting rack

Sanji is committed to providing the customer with the absolute best price and value on all of the sorting rack with large capacity, stored in order and easy to find.

The sorting rack mainly uses Venetian hanging plate and square hole hanging plate with a plastic box and the hanging plate is optional. The rack is composed of two columns, a bottom plate, two beams and three partitions. It is a single side with Φ100 rubber wheel. Various types of parts boxes are optional. The rack provides a convenient space-saving option for your workspace. The lid-free, open design makes it easy to see what’s inside each compartment and also keeps your parts and hardware readily accessible. These plastic boxes are perfect for any area of the place including garage, office, shed, or workbench. It’s the perfect organizational solution to keep accessories and supplies neatly stored and tidy.

Details

The material rack is composed of two columns, the bottom plate, two beams and three partitions. It is made of Φ100 rubber wheel with assemble rack in site, simple and elegant, beautiful and practical. The partitions will be forward-leaning 16.5 installations.

Color is Optional

Net Weight: ≈25KG

Specification: L(900)*W(500)*H(1070)

Caster specifications: 100mm(3.94in) diameter polyurethane wheel

Bearing: 30KG/layer

Optional parts: Various types of plastic parts boxes (choose box type and Qty according to needs)

More Information

1: This product main use Venetian hanging plate and square hole hanging plate with Plastic box.

2: Hanging plate is optional.

3: Cabinet structure can be customize by customer.

4: Lead time:20-25 working days

5: We support FOB/EXW/CIF price. Delivery Port: ShangHai.

6: Payment Terms: T/T 30% deposit first, After finished goods pay off the rest of balance.

7: Warranty 1 year, Any Non-human quality issue within a year, We will provide a free return.

Marine Navigation Lights For Safe Navigation

boat navigation lights

The primary function of marine navigation lights is to aid prevention of any major accident from happening. All boats – whether big or small are required to have night lights as a part of the navigation systems. This system was introduced in the year 1838 by the United States and then was followed by the United Kingdom in 1849. In the year 1889, the International Maritime Conference was established by the United States to establish proper guidelines to prevent marine accidents. In the year 1897, these rules were officially adopted internationally. The colour of the lights that were required to be used as specified by a set of rules passed in the UK. On the basis of this rule, three colors were chosen: red, green and white. Even today, the marine navigation lighting consists of these three colors.

There is a pattern in which these lights are set up on the ships and boats in conjunction with the International Association of Lighthouse Authorities (IALA) Buoyage Systems. The pattern can be explained below:

There is a light at the right-hand side of the boat (right side when facing the bow of the vessel known as the starboard side) which is green in colour.
There is a light at the left-hand side of the boat (left side when facing the bow of the vessel is known as the port side) which is red in colour.

marine navigation lights

The importance of lights have been stressed upon enough, but to understand its practical application, imagine a head-on situation (two vessels on reciprocal course); as per COLREGS Rule 14, upon viewing the mandated lights for the situation, each vessel is instructed to alter their course to starboard so as to pass on each other’s port sides. For the purposes of the application of light signals, it is also be important to understand the concept of ‘Aspect’ which, in easy terms, is our own light as viewed by another vessel.

The subject of lights is a rather precise one and being thorough with it requires targeted study. Needless to say, safe navigation is entirely entwined with the knowledge and appropriate application of marine navigation lights.

For more detailed information, please visit the product page of marine lighting at ysmarines.com

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